Phosphate Rock Grinding Plant in Morocco

Phosphate rock grinding plant case in Morocco. Ball mill and HGM mill configuration producing 80-200 mesh phosphate powder for fertilizer. Equipment and performance.

This case study presents a detailed account of a real-world grinding mill installation project by LIMING, including project background, equipment selection rationale, installation process, commissioning results, and ongoing operational performance. The information is based on actual project data and customer feedback, providing valuable reference for similar projects.

Project Background

Morocco holds over 70% of the world's phosphate rock reserves. A fertilizer producer in Khouribga required a grinding facility to produce 100 mesh phosphate powder for SSP (single superphosphate) and TSP (triple superphosphate) fertilizer production.

Equipment Selection

A ball mill was selected for primary grinding to 80-100 mesh at 25 t/h, followed by an HGM90L ultrafine mill for 150-200 mesh at 6 t/h for DCP (dicalcium phosphate) feed grade. The two-stage approach served both fertilizer and animal feed supplement markets.

Production Data

The ball mill achieved 26 t/h at 100 mesh for SSP production. The HGM90L produced 6.5 t/h at 200 mesh for DCP. Phosphate solubility in citric acid exceeded 95%, ensuring fertilizer bioavailability. The dual-production strategy allowed the client to serve both the large-volume fertilizer market and the higher-value animal feed market.

Project Insights & Lessons Learned

This project demonstrates the importance of proper equipment selection, professional installation, and comprehensive operator training for successful grinding mill operations. Key success factors include thorough material analysis before equipment selection, adherence to installation specifications, regular preventive maintenance, and prompt response to operational issues. LIMING's comprehensive service framework addresses each of these factors, ensuring long-term equipment reliability and customer satisfaction.

Why Customers Choose LIMING

Customers worldwide choose LIMING equipment for our proven track record of reliable performance, energy-efficient operation, comprehensive after-sale support, and competitive pricing. Our equipment is manufactured to international quality standards and backed by decades of engineering experience. We invite you to learn more about our products and services and discover how we can meet your specific grinding and crushing requirements.

Frequently Asked Questions

Why is phosphate ground to different finenesses?

Fertilizer-grade phosphate needs 90% passing 100 mesh for economic acidulation. Animal feed-grade requires 325 mesh for digestibility and uniform mixing in feed rations.

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